Capabilities Battery Validation Power Electronics BESS Off-Grid Logistics Concrete Enclosures Contact
Integrated Energy Systems Platform

Fully Integrated
Energy Systems

O2 Grid designs, validates and integrates advanced battery-based energy systems for industrial, automotive and off-grid applications.

We combine battery validation, BESS manufacturing, power electronics, mechanical engineering and industrial off-grid experience into one integrated technology platform.

20+ MWh
Battery packs validated
Own BMS
& EMS development
May 2025
Off-grid system live since
6 Domains
Integrated under one team

Engineering Energy Systems
from Battery to Grid

O2 Grid is a cleantech engineering company focused on delivering products and services that address modern energy needs. We operate across battery validation, battery repurposing, BESS design and manufacturing, power electronics, battery logistics, industrial off-grid systems and reinforced concrete energy storage infrastructure.

We work at the intersection of batteries, electronics, mechanical engineering and civil infrastructure. This allows us to develop practical, safe and scalable energy solutions based on real operational experience — not just theoretical design.

Our systems are built, tested and operated in real industrial conditions. This gives us a level of insight that goes beyond paper engineering.

Batteries
Validation · Grading · Repurposing
Power Electronics
Design · Manufacturing · Programming
BESS
Design · Manufacturing · Installation
Industrial Off-Grid
Design · Installation · Operation
Battery Logistics
Packaging · Logistics · Trading
Mech. & Civil Eng.
Design · Manufacturing

// OPERATIONAL SINCE 2024

O2 Grid Sp. z o.o. — Legnica, Poland
NIP/VAT: PL 6912582549

One Platform,
Seven Disciplines

From battery cell to grid connection — we handle the full scope of battery-based energy system engineering, manufacturing and deployment.

01
Battery Validation & Repurposing
Validation, grading and second-life preparation of EV battery packs and modules. 20+ MWh validated to date.
02
BMS & EMS Development
Custom battery management and energy management systems for BESS applications. Embedded hardware and software.
03
Power Electronics
Design, prototyping, manufacturing and EU Declaration of Conformity for power electronic devices. From concept to certified product.
04
BESS Design & Manufacturing
Industrial and compact battery energy storage systems, including reinforced concrete underground enclosures.
05
Industrial Off-Grid Systems
Energy audits, PV, inverter and BESS integration for industrial off-grid operations. Field-proven since May 2025.
06
Battery Logistics & Trading
Battery packaging, logistics coordination and international shipping experience across Europe and Asia. UN 3480 compliant.
07
Mechanical & Civil Engineering
Custom tooling, safety systems, disassembly infrastructure and reinforced concrete battery enclosures.

Battery Validation
& Repurposing

O2 Grid continuously operates battery disassembly, module validation and repurposing processes. We validate EV battery packs and modules using dedicated hardware, software tools and controlled infrastructure.

20+ MWh
Battery packs validated
2
Business models available
  • Pack procurement and validation-as-a-service models
  • Disassembly table with emergency shuttle and water tank system
  • Dedicated hardware and software for validation
  • Validation reports and module-level data
  • Preparation of batteries and modules for second-life applications
Discuss Battery Validation
BATTERY MODULE VALIDATION Module ID: O2G.EB300L_0003140 Module OCV: 150.11 V Avg. cell OCV: 3.6885 V Cell 1: 3.6687 V Cell 7: 3.6707 V Cell 2: 3.6688 V Cell 8: 3.6673 V Cell 3: 3.6698 V Cell 9: 3.6701 V ✓ PASS MARLY501 PACK STATUS MONITOR OK OK OK OK OK OK OK LOW OK OK OK OK OK OK MID OK OK OK Temp avg: 22.4°C Δ cell: 2.4 mV PACK RESULT: ██ PASS (Grade A) DISASSEMBLY TABLE — EMERGENCY SYSTEM STATUS SHUTTLE: READY WATER TANK: OK VENTILATION: ON SAFETY: ARMED MWh VALIDATED (CUMULATIVE) 20+ MWh
MCU BMS CONTROLLER CAN TRANSCEIVER MOSFET DRIVERS ISOLATED POWER SUPPLY CELL BAL. AFE IC SYSTEM NOMINAL V_pack: 618.6V I: -0.437A SOC: 78.4% T: 22.4°C HYBFab ⊗ O2GRID BMS v2.1

BMS, EMS &
Power Electronics

Our power electronics team develops BMS and EMS solutions for battery energy storage applications. We work with embedded hardware, battery communication protocols, diagnostic systems and rapid prototyping.

  • BMS and EMS for BESS applications
  • Communication with automotive battery pack slave BMS units
  • Diagnostic system integration
  • Embedded hardware and software development
  • Custom power electronics on demand
  • From concept to working prototype
Power Electronics Design Office

Full product development capabilities including risk assessment, technical documentation, device design, manufacturing support and issuance of EU Declaration of Conformity.

Featured Product: Three-Phase Rectification Unit — connecting any AC generator to MPPT inverter input.

Explore Power Electronics

Battery Energy Storage
Built for Real-World Conditions

O2 Grid is developing its own BESS product family, including large-scale industrial systems and compact sub-30 kWh solutions for residential and small commercial applications.

  • Industrial-scale BESS systems — designed and manufactured in-house
  • Compact sub-30 kWh systems for residential and small commercial use
  • Own BMS and EMS integration throughout the full stack
  • Battery pack and module-level engineering
  • Underground installation concept for enhanced safety and durability
Underground Concrete BESS

O2 Grid uniquely focuses on reinforced concrete battery enclosures designed for underground installation — combining energy storage, civil engineering and safety-oriented design into one integrated product.

Discuss BESS Solutions
GROUND LEVEL POWER ELECTRONICS BMS / EMS / INVERTER REINFORCED CONCRETE UNDERGROUND ENCLOSURE Enhanced Safety · Durability · Environmental Protection SYSTEM STATUS SOC: 78.4 % Voltage: 618.6 V Current: -0.437 A Temp: 22.4 °C ● NOMINAL OPERATION
PV ARRAY 1 PV ARRAY 2 INVERTER + MPPT BESS STORAGE INDUSTRIAL LOAD MACHINERY LOAD SITE STATUS LIVE Since: 05/2025 Uptime: 100% Incidents: 0 PV Output: 12.4 kW BESS SOC: 84.2 % Grid: OFF AUTONOMOUS O2 GRID — LEGNICA INDUSTRIAL SITE

Industrial
Off-Grid Systems

We validate our solutions at our own industrial site. Since May 2025, our off-grid system has been operating continuously without incidents — giving us practical experience in designing, installing and operating real industrial off-grid infrastructure.

May 2025
System live, no incidents
100%
Uptime on own site
  • Own industrial off-grid site — operational since May 2025
  • PV installation, BESS integration, inverter integration
  • Energy audits and installation planning
  • Full deployment from design to operation
Plan an Off-Grid System

Battery Logistics,
Packaging & Trading

O2 Grid has experience in battery transportation across Europe and Asia, including Ukraine, Malaysia and China. Together with partners, we developed compliant logistics processes and UN 3480-compatible packaging solutions.

  • International battery shipping experience across Europe and Asia
  • Experience in Ukraine, Malaysia and China logistics
  • UN 3480-compatible packaging solutions developed with partners
  • Coordination with port authorities
  • Safe transport of millions of cells
  • Packaging and trading support for battery materials and modules
Discuss Battery Logistics
COVERAGE
EU + Asia
Poland · Ukraine · Malaysia · China
COMPLIANCE
UN 3480
Lithium ion battery transport
SCALE
Millions
Cells shipped safely
PACKAGING
Custom
Compliant pack solutions

Custom Battery
Pack Design

With in-house power electronics and mechanical engineering capabilities, O2 Grid designs custom battery modules and packs for BESS, aerial drones, ground drones and other energy systems.

BESS Packs
Custom battery modules engineered for stationary energy storage applications. Several prototypes operating in experimental BESS installations.
Aerial Drones
High-energy-density battery packs for UAV applications. Custom form factors, weight-optimised enclosures and integrated BMS.
Ground Drones
Robust battery packs for ground-based autonomous systems. Vibration-resistant design, thermal management, IP-rated enclosures.
Rapid Prototyping
From concept to working prototype for energy applications. Electronics design, mechanical enclosures, interconnections and full pack assembly.
Build a Custom Battery Pack

Mechanical Engineering
for Battery Systems

Our mechanical engineering team develops custom devices, fixtures and tooling based on real shop-floor experience. We specialise in battery repurposing infrastructure, where dedicated jigs, holders and safety mechanisms are essential.

  • Custom devices, fixtures and tooling
  • Battery disassembly infrastructure
  • Safety mechanisms and emergency systems
  • Machinery directive documentation
  • Risk assessment and technical documentation
  • Disassembly table with emergency shuttle and water immersion system
Discuss Engineering Solutions
// FIRST PRODUCT — TECHNICAL SPEC
Battery Disassembly Table
Emergency shuttle system enabling rapid immersion of battery modules in water for thermal runaway containment.
System
Emergency Shuttle
Safety
Water Immersion
Standard
Machinery Directive
Status
Operational
SURFACE LEVEL POWER CONNECTIONS REINFORCED CONCRETE REINFORCED CONCRETE CROSS-SECTION — UNDERGROUND BESS INSTALLATION DEPTH

Reinforced Concrete
Battery Enclosures

O2 Grid combines civil engineering with energy storage expertise. We work with civil engineering partners to design and construct reinforced concrete battery enclosures for safer, more durable and more resilient energy storage installations.

  • Unique combination of civil engineering and energy storage expertise
  • Reinforced concrete battery enclosures — designed for underground installation
  • Hands-on R&D experience with real-world lessons learned
  • Improved safety, durability and environmental protection
  • Knowledge sharing with customers and partners
Unique Positioning

Combining civil engineering with battery energy storage at this level of integration is uncommon in the market. Our approach enables safer long-term deployments, particularly for industrial and utility-scale applications where ground-level installation poses fire and environmental risks.

Explore Concrete BESS Infrastructure

Engineering Partners
Built for Industrial Scale

Integrated Capabilities
We combine batteries, electronics, mechanical engineering, civil infrastructure and logistics in one team — eliminating the need to manage multiple specialist vendors.
Real Operational Experience
Our systems are not designed only on paper. They are built, tested and operated in real industrial conditions. Our off-grid site has been running continuously since May 2025.
Battery-Focused Engineering
We understand EV packs, modules, validation, repurposing, safety and second-life applications at a depth that general system integrators do not.
From Concept to Certified Product
We support the full process: design, prototyping, risk assessment, documentation, manufacturing and compliance. Including EU Declaration of Conformity for power electronic devices.
Built for Industrial Partners
Our solutions are designed for OEMs, automotive companies, industrial energy users and technology partners who need engineering rigour, not marketing promises.

Let's Build the Future
of Energy Together

Whether you need battery validation, BESS development, power electronics, battery logistics, off-grid integration or custom engineering support — O2 Grid can help you move from concept to operational system.

Company
O2 Grid Sp. z o.o.
Złotoryjska 63
59-220 Legnica
Poland

NIP/VAT: PL 6912582549
KRS: 0001137670
REGON: 540185286
Areas of Expertise
Battery Validation BESS Power Electronics Off-Grid Systems Battery Logistics Concrete Enclosures